Tech

The SahmuraiSword: A new way to carry your tubeless repair kit

By Press Office · 108 comments

The SahmuraiSword (named after creator Stefan ‘Sahmurai’ Sahm) is an easy-to-use, simple-to-store and, most importantly, safe, way of carrying a tubeless plug system on your mountain bike. Built into what are essentially bar-plugs, the system allows you store both the plug and reamer tool inside your handlebars.

The SahmuraiSword fits snug and locks fast inside the handlebars without any give or movement. It doesn’t affect riding in any way and you won’t know that it’s there. Until you puncture.

And when you do, it easily accessible because it is where your hands are anyway. No multitools are needed to unscrew it and no special fittings are required to attach it to the bike.

Some three years in the making, the system is the brainchild of three-time Absa Cape Epic champion Stefan Sahm of Team Bulls. “For a long time I’ve been trying to figure out how to carry these essential tools in a different way,” explains the man affectionately known as Sahmurai. “In the past I would’ve taped them to bike or carried in my back pocket,” he says. “Too often the plug lost its stickiness during riding because of dust or wet conditions, and it is really just too dangerous to put the sharp thing your back pocket.”

With the SahmuraiSword system and a well-rehearsed procedure, Sahm can plug a tyre in under 20 seconds.

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“Stefan is a perfectionist,” explains Vincent Durand, soigneur to Team Bulls and partner in Stage N9ne Distribution with Sahm and Karl Platt. “In terms of racing he likes to have things as convenient and functional as possible, and the SahmuraiSword grew out of that.”

“For Team Bulls it was a practical thing – carrying the plugs out of the way and making sure they’re on your bike and are not another extra thing you have to remember to pack in your pocket,” Durand says, outlining how the safety issue was also a big consideration in development. “That sharp tool in your back pocket could cause severe injury…or worse.”

In addition, it is not UCI legal to attach the reamer or fork to the frame or the stem, or anywhere it is deemed ‘dangerous’.

According to Durand he and Sahm realised fairly early that they did not have all the technical know-how, so they enlisted the help of Anton du Toit, who is part of an engineering team in Paarl. Not only did he help with the knowledge, but also had the tools to help produce the early prototypes.

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While developed with racing in mind the product is aimed at all levels of mountain bike riders who ride tubeless tyres. “For the racing snakes the ease-of-use and light weight is quite important,” Durand says, “but everybody else who rides a tubeless system – anyone who rides a mountain bike – understands the importance of carrying the plugs.”

Because of it’s extra weight and very obvious danger as sharp object, many racers often forgo carrying the reamer tool. This means that when a tyre needs to be plugged the hole is usually not the right size for the plug, which often leads to much bigger tyre problems not too many kilometres later. “Carrying the reamer is imperative so that the hole can be made to be the same size as the plug,” Durand says. “This will then mean that your plugged tyre should also last a lot longer.”

The SahmuraiSword will retail around R350 (incl VAT) and fits handlebars which range from 18 to 21mm in diameter.

Comments

the_roadie

Apr 28, 2015, 1:51 PM

Where do you keep the plugs for this? I am scared if I push them into the handlebar I will never get them out? Am I missing something?

 

I store them with the reamer. Just push the reamer in between 2 of the plugs on the plastic sheet. Sticks pretty tight so you should be able to get them out easily.

Dru

May 8, 2015, 11:44 AM

Saw this at Cycle Lab yesterday, or at least something similar 

Hairy

May 8, 2015, 11:51 AM

how long this this get's knocked off / copied .... local guys can make one called the "panga"

L.T.G

May 25, 2015, 5:24 AM

Where do you keep the plugs for this? I am scared if I push them into the handlebar I will never get them out? Am I missing something?

 

I store them with the reamer. Just push the reamer in between 2 of the plugs on the plastic sheet. Sticks pretty tight so you should be able to get them out easily.

I did just that,holds quite well, but also wrapped and elastic tightly around it, just to be extra sure.

Jinga

May 25, 2015, 6:05 AM

how long this this get's knocked off / copied .... local guys can make one called the "panga"

Funny enough (before these came out) I had turned up bar end plugs with 2 'O' ring grooves to hold plug in place. I simply bought the reamer and plug tool, turned down the handles and epoxied them into the plugs I had turned. The sticky rope plugs I store in a thin plastic tube which also slides into the handle bar together with the cable/zip tie. 

V12man

May 25, 2015, 6:46 AM

I got an earfull from the PPA marshal at this mornings race because I didn't have bar plugs in:

 

"The handlebar is going to turn into an apple corer and kill me. They are also going to ban people riding without plugs" ... I wonder if she has shares in the sahmurai sword?

You have not seen what happens yet.... I have some pictures - will try and find them and get permission to publish them - they are a bit old - but ugly. Let me also say a colostomy bag was involved for about 4 months...

 

AND - read the rules - bar end plugs are mandatory - PPA marshall should have DQ'd you and sent you home.

MarcBurger

May 25, 2015, 8:32 AM

:blink: Not looking forward to the bar ends vs. limbs photoshoot.

 

On another note:

The SahmuraiSword is great and all, but I don't believe they work too well as durable bar-ends. Had a seriously light fallover and basically shattered my reamer side. 

Now it just has a bit of Frankenstein glue-given character.

The plastic spikey rim just gets crushed between your bar cylinder and the floor/tree/rock/person/squirrel.

CleatsnCleavage

May 25, 2015, 8:38 AM

My Sahmurai Sword reamer side fell out during the Magalies Monster :( 

Dont think the plastic is great. One of the very top SA riders told me on Saturday that it hurts his hands so he cant use them. 

MarcBurger

May 25, 2015, 9:05 AM

Top SA rider would probably prove me wrong: But it's not supposed be near your hands? Unless you resting them on the side to give your hands a break. (says a SA bottom rider :clap: )

 

I do foresee a future of them being sold separately in the classifieds. 

Donovan Le Cok

May 25, 2015, 9:22 AM

The system also hurts my hands. I hold the bars over the edge of the grips and the hard plastic of the Sahmurai digs into my palms. I have left them in place though, they are useful to have.

Gen

May 25, 2015, 9:28 AM

Weird.. I haven't needed to use mine yet.. and I make sure before I ride that they are still firmly in place. . Also haven't felt any discomfort when I change hand position on the bike. . But i do ride with Grippp gloves.. so maybe it's because my gloves aren't as thin as some other gloves?

 

You guys should email them with your complaints so that they can maybe look at solutions. .. if they aren't aware of issues they can't look to sort it out.

_David_

May 25, 2015, 10:21 AM

Used mine for the first time during the Magalies Monster this weekend, plugged and bombed  a sidewall cut in less than 5 minutes. Very useful to have.

wepat

May 25, 2015, 10:27 AM

Sorry for asking a silly question But I have this tool how do you feed the plug into the tool as hole is small for plug to fit and its sticky. Do you pull or push the plug through the top end and not the eyelet hole??

semisub

May 25, 2015, 10:50 AM

Flatten one end of the plug and squeeze it through until you can grip it with a pliers and then pull it through. I am using thicker plugs and had no problem getting them threaded.

Tony datoy

Jun 15, 2016, 2:55 AM

Although a brilliant idea, I think they are poorly designed; one side should be RH thread and the other LH thread. I find that the one on my RHS continually loosens when riding.

 

I keep the reamer on the RHS, so if I accidentally loose it, i still have the plug.

Rolfalps

Jun 15, 2016, 5:40 AM

You have not seen what happens yet.... I have some pictures - will try and find them and get permission to publish them - they are a bit old - but ugly. Let me also say a colostomy bag was involved for about 4 months...

 

AND - read the rules - bar end plugs are mandatory - PPA marshall should have DQ'd you and sent you home.

A couple of years ago , I went over the bars and the bar end ripped a blunt hole in the top of my thigh . Luckily missed the Femoral artery . Took 3 months to heal completely , this with a bar end in . I hate to think what it would have been like without bar ends ! Was using hard clamp on bar ends which may have exacerbated the situation . These days I use a softer bar end with a slightly more rounded profile .

AlanD

Jun 15, 2016, 6:12 AM

I bought this a while back when on special as I thought it was super cool.

 

Somewhat dissatisfied when getting it as it felt flimsy and cheap but fitted to bars and off I went. A few rides later I clipped my bars on a tree, not hectic enough to fall but enough to good me off balance. When finished with my ride, I realize that the one side of the sumarai was completely gone and I made sure they were tight.

 

Then, later u noticed that the other side had broken off somewhere, somehow and was left with half of it in the bar which I managed to get out.

 

This thing is a great idea but weak and poorly made, waste of money from my experience.

Firozfx

Jun 15, 2016, 6:44 AM

I've bought 4 kits for 2 bikes. I only have 1 puncture repair tool left. The rest fell out. Flimsy thread and can't get decent fit to bars. I found it only fits well the first time or 2. Then they get loose

Gen

Jun 15, 2016, 6:44 AM

I bought this a while back when on special as I thought it was super cool.

 

Somewhat dissatisfied when getting it as it felt flimsy and cheap but fitted to bars and off I went. A few rides later I clipped my bars on a tree, not hectic enough to fall but enough to good me off balance. When finished with my ride, I realize that the one side of the sumarai was completely gone and I made sure they were tight.

 

Then, later u noticed that the other side had broken off somewhere, somehow and was left with half of it in the bar which I managed to get out.

 

This thing is a great idea but weak and poorly made, waste of money from my experience.

So odd.. I have had mine since they launched it and it's still there and no issues with it breaking either.
Tony datoy

Jun 15, 2016, 8:26 AM

don't forget those nasty dropper and remote lockout leavers that stick out/up like knifes!!

 

A buddy of mine ended up with one in his groin.

T

 

I bought this a while back when on special as I thought it was super cool.

 

Somewhat dissatisfied when getting it as it felt flimsy and cheap but fitted to bars and off I went. A few rides later I clipped my bars on a tree, not hectic enough to fall but enough to good me off balance. When finished with my ride, I realize that the one side of the sumarai was completely gone and I made sure they were tight.

 

Then, later u noticed that the other side had broken off somewhere, somehow and was left with half of it in the bar which I managed to get out.

 

This thing is a great idea but weak and poorly made, waste of money from my experience.

Wannabe

Jun 15, 2016, 8:33 AM

I've picked up a few plugs and reamers during my rides, and always give them to my friends who have lost theirs.  :ph34r:

Firozfx

Jun 15, 2016, 10:36 AM

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Came to specialized concept store for some things. This is soon to be launched

Firozfx

Jun 15, 2016, 10:37 AM

Has o rings for better fit

Li Mu Bai

Jun 15, 2016, 11:30 AM

that looks better. lost my Sahmurai plugger at Van Gaalens. it just works itself loose and falls out, quite frustrating for an expensive item.

 

I ride with 2 pluggers, one on each side, both preloaded with the sticky plugs so that they are ready to go if I puncture. Punctured 3 times at Sabie this year so this works well, because pulling the sticky fat plug through the plugger is fiddly and time wasting.

The reamer has always been quite useless. If the hole is big enough for the sealent not to plug, then its big enough to receive the plug without first wasting 1minute making the hole "smoother"

JXV

Jun 15, 2016, 12:17 PM

that looks better. lost my Sahmurai plugger at Van Gaalens. it just works itself loose and falls out, quite frustrating for an expensive item.

 

I ride with 2 pluggers, one on each side, both preloaded with the sticky plugs so that they are ready to go if I puncture. Punctured 3 times at Sabie this year so this works well, because pulling the sticky fat plug through the plugger is fiddly and time wasting.

The reamer has always been quite useless. If the hole is big enough for the sealent not to plug, then its big enough to receive the plug without first wasting 1minute making the hole "smoother"

Purpose of the reamer is a) to make sure the plug will fit and b) to precoat the hole with glue before inserting the plug.

 

The Sahmurai seems to forego the glue bit.

 

Sent from my SM-G900F using Tapatalk

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